SITE INDUSTRIAL PROCESS & SYSTEMS PROFESSIONAL -

MISSION

Establish, monitor, and maintain the process parameters, design and process development, continuous improvement, machine trouble shooting and maintenance, robot programming, lean manufacturing techniques, tooling set-up and design, training, and special projects.

Responsibilities & Activities

Responsibility 1:

• Establish, monitor and maintain the process parameters ensuring production standards, quality standards, and customer requirements are met for Co-extrusion Blow Molding Machines 
• Coordinate all process development activities at the plant level. This includes design, prototyping, scheduling, APQP process, and reporting
• Actively participate in continuous improvement and corrective action activities
• Coordinate troubleshooting and repair of equipment
• Basic robot programming
• Coordinate and complete tooling changes and machine set-up
• Assist in the training of facility personnel
• Communicate equipment information, improvements, changes, and corrective actions
• Actively participate in machine design and layout of facility
• Communicate with vendors regarding equipment support
• Maintain working relationship with internal and external customers
• Provide support to other positions as needed
• Responsible for adhering to all principles of the quality, safety, and environmental systems implemented in this facility
• Able to use PFMEA tool to assess and mitigate potential failures in manufacturing processes
• KPIs: resin waste improvement (kg/tank), scrap performance to budget, process setup instructions & training, establishment of process tolerance in accordance with company CRITIPAR guidelines.

Responsibility 2:

• Perform risk analysis before LOTO and work performed inside machines
• Train and coach other technicians on LOTO and safe work practices
• Responsible to advise when standard work instructions are not covering a necessary specific activity
• Responsible to check the correct application of LOTO, in line with procedures
• Seek guidance from the LOTO steering Committee for any concerns regarding LOTO

Responsibility 3:

• Authority and responsibility to stop production when a quality or safety issue arises
• Must comply with all work rules, policies and procedures
• Work requires walking, talking, seeing, hearing, sitting, climbing, bending, stooping, grasping, crouching, pushing, balancing, reaching, kneeling, and standing
• Must be able to lift up to 33lbs on a regular basis
• Work requires working under high and low temperatures at certain times
• Ready to perform in a fast paced, results oriented environment with tight time constraints. Travel may be required.

PROFILE REQUIREMENTS

Personal Background

• Bachelor’s degree in Engineering (Electrical or Mechanical)
• 4-7 years manufacturing experience, plastics or automotive preferred

Job Technical skills

• Proficient in Microsoft (Word, Excel, PowerPoint, Outlook)
• Ability to collect, maintain and analyze data
• Ability to read part prints
• Knowledge of SPC
• Ability to troubleshoot and provide corrective actions
• Has a technical knowledge on: electricity, hydraulics and pneumatics, PLC logic, with the ability to recognize and manage hazardous energy sources machine by machine
• Experienced on BMM, Finishing Centers, and Utilities
• Full understanding of the LOTO: concepts, application, method, devices and the instructions used to lockout/tagout machinery
• Understand the choice of appropriate level of LOTO (when we have to apply complete LOTO, or partial LOTO or “door locked” only)

Job Soft skills

• Verbal and Written Communication
• Flexible
• Dependable
• Teamwork
• Problem Solving
• Critical Thinking
• Adaptability
• Time Management