BG ENGINEERING & DEVELOPMENT DESIGN PROFESSIONAL

Competences requirements

Engineering Bachelor Degree or equivalent professional experiences

Confident communication with Fluent English.

Work within multi-cultural Team, Stress resistance, pro-active and positive mind-set, willing to learn and develop.

Native CAD construction, CAD Data Analysis with 3 D Viewer

BOM CAD Data Management

Technical Specification  Product Design

Tolerance stack up Calculation

Drawing 2D / 3D PMI to OEM/ PO specification, respecting  GD&T rules

Injection Tooling Principles of Product Design

Product Design Manufacturing

Fixation,  Assembly, & Location

Product Evaluations / Optimization

Missions

• Ensures product design and architecture meet the customer specification and quality requirements. PO manufacturing requirements, as well as all costs and timing expectations to be achieved within the product development
• Manages functionally the CAD resources to fulfill the design
• Ensures PO Design Standard are implemented (PODS & Technical Solutions)

• CTQ (Critical to Quality) convergence
• Isostatism file + stack up analysis folder
• Style surfaces analysis
• Design review actions plan
• Product/Part 3D + 2D data

Activities

• Works according to HSE requirements
• Understand customer technical specifications necessary for the design ( product performance and safety, gap and flushness, quality, assembly sequence, surrounding parts, …)
• Looks for solutions and suggests technical proposals to EPM for project decision, respecting existing documents in PO network (design standards/PODS, lessons learnt, benchmark reports…)
• Realizes and pilots the design of parts and products: analyses the feasibility (styling surface, parting lines, aspect, injection, demoulding, painting, assembly, packaging, perceived quality, recycling …) with regards to functional specifications from customer
• Manages the daily technical flow of information with CAD office and the Tier 2 suppliers according to the PO standard,
• Checks and validates the quality of the CAD files received from customer, suppliers and design offices
• Ensures the regular update of the 3D data, 2D drawing and parts’ attributes within the PO CAD file database (TDM).
• Checks and suggests the reference systems of the parts, semi-finished products and products and updates it during the project
• Builds the geometry file with stack-ups and tolerances, ensures the validation by the Geometry Engineer. Update this folder during the project life
• Liaises with the toolmaker together with the Injection & Tooling Engineer to optimize the design of parts according to tool feasibility.
• Before the tool kick-off, defines and formalizes with EPM and the Injection & Tool Engineer the tuning zone areas to be taken into account for the tools realization
• Follows the realization of 2D/3D drawings of the internal parts and assembly regarding to the project requirements. Validates technically these drawings before submission to the project for validation before provided to customer
• For POE parts designed by the Tier 2 suppliers:
  • Provides to the supplier all 3D data needed, gap & flushness requirements and functional specifications
  • Analyses the planning of the design of the supplier and checks that it is compatible with his own activities
  • Participates to the validation of the datum scheme, the tolerance stack-ups and measuring points
  • Checks and validates the 3D design and give feed-back to the supplier and to the EPM
  • Validates the 2D/3D drawings of the supplier

• For POE parts designed by POAE:
  • Provides the 3D data, functional specifications and gap & flushness to the supplier to validate process feasibility
  • Updates the 3D data if needed
  • Provides the 2D/3D drawings to the supplier

• Proposes and leads the Design Reviews on his project
• Executes the actions decided during the design reviews and updates regularly the action plan
• Takes into account the perimeter changes after written validation from the EPM
• Manages the CAD file exchanges with the customer respecting internal standards and customer specifications
• Participates to the study and means validation of the checking fixture
• Use checking fixture for product fine tuning
• During the tuning phase:
  • Validates the 2D/3D drawings of the supplier
  • Can participate to tool trials
  • Support the manufacturing of samples for the customer and the process validation
  • Participate to the cubing events at the customer
  • Analyses and suggests modifications on the parts and products to meet the requirements by taking into account feedback from validation or metrology.
  • Updates or pilot the updates of the CAD data according to modifications validated by the project
• Reports to the EPM the status of the Design Reviews and related actions, the CAD data timing plan and action plan
• Capitalizes and formalizes the lessons learned of the design during the project life